Plant Engineering

Delivering solutions in manufacturing, engineering & digital.

Overview

TAAL Tech is proud to be an HVEC partner to leading EPCs and Owners across the globe. Over the years we have painstakingly built a leadership position in the industry with a solid reputation for competence, quality, and reliability. In part, we have been able to do so by creating a learning environment that quickly converts specific experiences into best-practices so that our engineering teams can effectively and rapidly collaborate with those of our clients, thereby ensuring timely delivery of services.

TAAL Tech provides a wide range of services right from front-end engineering (FEED) to detailed engineering and design and we work across various industries including:

  • Refining and petrochemicals
  • Chemicals
  • Oil and gas
  • Power generation
  • Pulp and paper
  • Mining and minerals
  • Water Treatment
  • Manufacturing

We have experience working with greenfield projects as well as brownfield ones that are aimed at increasing production, improving efficiencies, increasing reliability, upgrading to newer technologies, and repairing or refurbishing older plants. Our multidisciplinary engineering teams are experienced and well versed with industry design codes (e.g. ASME, API, ANSI, TEMA, AISC, NFPA, OSHA) as well as regulatory standards.

We utilize the latest 3D modeling software for all phases of project design and development – right from conceptual and definitive design to the preparation of construction documentation. 

Front-end Engineering and Design (FEED)

TAAL Tech has experience in front-end engineering design (FEED) to cover process engineering, equipment definition and pricing, plant layout, material quantification, EPC execution planning, cost estimation, and commercial proposals. We have the knowledge and expertise to define the technical requirements of your projects, estimate the costs, and evaluate potential risks that may cause changes and cost escalations during implementation.

    Detailed Engineering and Design

    We use 2D and 3D integrated, multidisciplinary plant design and engineering processes to map high-level specifications, datasheets, process calculations, and concepts into detailed design documentation. We have extensive experience in this field and we know how to anticipate and flag issues, create review protocols and manage time-lines effectively.

      Process Engineering

      Having executed several projects successfully, we have gained considerable expertise in Process Engineering. We have helped a number of our clients optimize their processes by reducing defects, improving throughput, and enhancing product quality.

      Our services:

      • Process simulation and hydraulics study
      • Process and instrumentation diagram (P&ID)
      • Sizing of pipes and equipment
      • Safety relief device studies
      • HAZOP participation and report generation

      Process Tools: Aspen HYSYS

      Piping Design

      TAAL Tech provides comprehensive piping design and analysis solutions for brownfield and greenfield projects. We have executed several projects for a wide variety of clients in the field of piping. We are cost effective and we enable our clients the ability to manage their workloads smoothly.

      Our services:

      • Piping design and specification of piping material
      • Plot plan, equipment and piping layout
      • 3D modeling
      • Stress analysis
      • Pipe supports design
      • Piping arrangement, spool generation, isometric drawings and BOM
      • As-built drawings 

      Design Tools: CADWorx, AutoCAD Plant 3D, PDS, PDMS, SP3D, SmartPlant P&ID, AutoCAD, LFM

      Analysis Tools: CAESAR II, AutoPIPE

      Mechanical Design

      At TAAL Tech we have built a strong competency base in mechanical systems. Our teams are experienced, quality conscious and very customer oriented.

      Our services:

      • General Arrangement (GA) drawings
      • Equipment design and specifications
      • Design and analysis of static equipment viz. Pressure Vessels, Heat Exchangers, Storage Tanks, Boilers etc.
      • Fabrication and shop drawings with bill of quantities
      • Preparation of 3D models
      • Preparation of technical datasheets
      • As-built documentation 

      Design Tools: CADWorx, AutoCAD Plant 3D, PDS, PDMS, SP3D, SOLIDWORKS, Inventor, AutoCAD, UG-NX

      Analysis Tools: PV Elite, COMPRESS, ANSYS, NASTRAN, HyperMesh, Femap

      Civil/Structural Design and AnAlysis

      TAAL Tech has accumulated an enormous amount of experience in this field so that we are able to deliver tangible value to our customers in terms of time and cost savings. Most importantly, we have an excellent understanding of customer requirements from a safety, quality and regulatory perspective so that we can help you anticipate and correct for crucial failure points in the development process.

      Our services:

      • Conceptual, preliminary, and detailed structure design
      • Technical specifications
      • Structure design (RCC & Steel)
      • Precast & rebar design
      • Load calculations
      • Structural analysis
      • Structural fabrication drawings and BOQ
      • Drafting and 3D modeling

      Design Tools: CADWorx, AutoCAD Plant 3D, PDS, PDMS, SP3D, SOLIDWORKS, Inventor, AutoCAD, Tekla

      Analysis Tools: STAAD.Pro, RISA, Tekla

      Electrical Design

      TAAL Tech has considerable experience in this field. We regularly work with very demanding customers and have an in-depth understanding of the industry requirements from a technology, quality, and delivery perspective. 

      Our services:

      • Conceptual design
      • Power system studies
      • Preparation of load lists, load distribution
      • Single line diagrams
      • Electrical equipment specifications
      • Equipment lists, BOM and bulk MTO
      • Cable routing, cable sizing and interconnection schedule
      • Electrical plant layouts
      • Electrical protection and relay co-ordination

      Design Tools: PDS, PDMS, ETAP, SKM, EPLAN, SP3D, SOLIDWORKS Electrical, AutoCAD Electrical, MicroStation, AutoCAD Plant 3D

      Analysis Tools: ETAP, MATLAB 

      Instrumentation and Controls

      TAAL Tech has built significant expertise in the field of Instrumentation and Control (I&C). We work with numerous clients in designing systems to enhance plant efficiency, increase plant reliability, and enhance safety levels. Our teams are experienced, have hand-on industry knowledge, and a very good understanding of customer expectations.

      Our services:

      • Instrument index and IO list
      • Sizing and selection of field instruments
      • Instruments specifications and data sheets
      • Control narratives, interlock and logic diagrams
      • Instrument location diagrams
      • Inter-connection, wiring, cable routing drawings

      Design Tools: SmartPlant Instrumentation, INtools 

      Static Equipment

      At TAAL Tech we have in-depth expertise in the the design of static vessels for power plants, oil and gas, food processing units, and process plants. Our design processes are compliant with ASME, and TEMA guidelines and encompass basic design, internals, externals, insulation and painting, foundations, as well as lifting and transportation. We use FEA, CFD, and Thermal Analyses to create and optimize designs for complex conditions.

        Success stories 

        What our clients are saying

        Empowering the following industries

        Learn more about the clients we're helping across a range of industries

        INDUSTRIAL MACHINERY & HEAVY EQUIPMENT

        TRAILERS & TRUCKS

        AUTOMOTIVE

        RAIL INDUSTRY

        PLANT ENGINEERING

        BUILDING INFORMATION MODELING

        AEROSPACE

        DEFENSE

        PRODUCT LIFECYCLE MANAGEMENT

        CONSUMER ELECTRONICS

        our values

        We operate & grow our business based on these values

        Customer Centricity

        agility & speed

        teamwork

        creativity & innovation

        execution excellence

        ownership & accountability

        Contact TAAL Tech today to discuss your project