Digital Twin

Delivering solutions in manufacturing, engineering & digital.

Digital Twin

A Digital Twin is a fully functional digital representation of a physical system be it a machine or a complete plant. It is a mirror image of the physical system in the digital plane. The Digital Twin represents all the complexities, the mechanical and electrical parameters and the time-historical data in real time. In order to provide such a representation the Digital Twin is connected to the physical system through sensors and the Industrial Internet of Things (IIOT). Once the Digital Twin is up and connected it can be used to monitor, model, control and predict the behaviour of the physical system, thus opening up a whole gamut of possibilities for increasing efficiencies, cost control, remote monitoring, remote operations, predictive maintenance and much more. Through the use of Al/ML and and other enabling tools the data that is generated can be analysed and used to automate as well as optimize tasks. These digital systems can also be networked so that they talk and respond to other digital devices as well as to external parameters.

In short, Digital Twins can be used to automate, and optimize manufacturing processes across any industry; they can also be used to prevent issues before they occur, avoid downtime, and even simulate future circumstances and events.

The degree of digital representation, that is, the extent to which the twin represents the physical system and the extent to which they interact may vary depending on the needs of the client.

Why TAAL Tech

We have hands on experience across multiple domains and in working with clients through different phases of the Digital Twin creation process.We have hands on experience across multiple domains and in working with clients through different phases of the Digital Twin creation process. Our experts have the knowledge to study and understand your requirements, consult with you, and customize a solution based on what you are looking for. We bring years of Engineering Expertise to the table all of which enables us to understand your needs and translate into a framework that will address your long term requirements.

A Simple Static Digital Twin

A base level digital representation of a physical system can be achieved by streaming live sensor data (one way) from the physical entity and representing it in the form of 2D engineering diagrams on a mobile device such as a phone or a PC. This Digital Twin can be used to monitor the condition of the physical system using various reports, KPls, trend charts and alerts.

Ai, Artificial Intelligence, Digital technology, software development, IoT Internet of Things concept.

Dynamic Digital Twins

A Dynamic or Operational Digital Twin is connected to the physical entity through sensors and various 110T devices that allow two way or bi-directional communication. The data from the physical entity can be used to generate 3D CAD engineering models and reports. But most importantly the Digital Twin can be used to control or operate the physical entity. As a result, an Operational Digital twin opens up numeruous possibilities for flexible and remote operations, remote maintenence and cost optimisation.

Intelligent Digital Twins

An Intelligent Digital Twin combines the capability of an Operational Digital Twin with Al, ML, and Data Analytics. This combination opens up fresh possibilities for predictive maintenance and operational optimization based on changing input parameters. Various scenarios including breakdowns, and perfomance dips can be forecast and represented through dashboards and visualisation tools such as heats maps etc. The implementation of an Intelligent Digital Twin really brings together all the aspects of the digital revolution so as to be able to bring about a Digital Transformation in the business.

smart retail concept, autonomous robot service use for move box in Stores that stock goods on shelves with artificial intelligence, 5g, digital twin, quantum computer, machine learning, blockchain

Industrial Factory Chief Engineer Wearing AR Headset Designs a Prototype of an Electric Motor on the Holographic Projection Blueprint. Futuristic Virtual Design of Mixed Technology Application.

AR/VR aided or Immersive Digital Twins

An Immersive Twin utilizes AR/VR/MR technologies to go one step further and create a photorealistic and interactive environment to represent and connect with the physical system. While technically complex such an environment is highly intuitive and easy to use. Most importantly, such an envirronment can be used very effectively to train people in scenarios that could not otherwise have been created.

What our clients are saying

"What I like about working with TAAL Tech for our analytics tool is your responsiveness and the commitment towards deliverables. Your developers are always working to ensure that things are delivered as per expectations and are open to feedback & modifications to accommodate any change in requirements"

CEO
Ohio, US Based Aerospace Parts Manufacturer

"TAAL Tech engineers have done a great job helping our company navigate many challenging events this year, including COVID-19, network outage and changing needs from our staff. TAAL Tech continue to be a great partner with our company and we greatly appreciate their ongoing support"

Operations Director
US based Consulting Engineering firm

"I want to express my appreciation for TAAL Tech for the exemplary services provided to us in Structural design projects. Our association has proven to be very successful and we would like to continue with TAAL Tech in the future"

Manager of Projects
US based Heavy Machinery manufacturer

"Many thanks and congratulations to TAAL Tech’s engineering team! We are pleased with the contribution of the TAAL Tech’s engineers towards the design and development of our new module, which has been praised by our customers and the media"

Managing Director
European Bus and Coach manufacturer

"We have been working with TAAL Tech engineers at our site for stress analysis on our products. They have consistently proven their ability to produce quality & timely analysis and the relationship has worked out very well. We are considering extending the team to include India based offshore engineers as well"

Engineering Manager
US based Aerospace manufacturing major

"TAAL Tech has provided apt engineers and production support for multiple projects and has delivered within deadlines."

VP - Engineering
Texas, US based Oil and Gas equipment manufacturer

"TAAL Tech's pipe stress engineering team's technical skill level exceeded expectations. TAAL Tech engineers had a variety of experience and often offered unique solutions to pipe stress problems. All of TAAL Tech's team members helped our company to transition from Auto Pipe to Caesar II pipe stress software"

Design Manager
US Based EPC

Manager of Projects
US based Heavy Machinery manufacturer

"Many thanks and congratulations to TAAL Tech's engineering team! We are pleased with the contribution of the TAAL Tech's engineers towards the design and development of our new module, which has been praised by our customers and the media"

Managing Director
European Bus and Coach manufacturer

Engineering Manager
US based Aerospace manufacturing major

"TAAL Tech has provided apt engineers and production support for multiple projects and has delivered within deadlines."

Principal
US based MEP firm

"Feels like a smooth running machine at this stage of the working relationship"

Senior Design Manager
Leading US Agri-equipment manufacturer

"TAAL Tech is very responsive and able to quickly handle new suggestions and requests"

Outsourcing Manager
US based manufacturer of Engineered Building Solutions

"l am incredibly pleased with the competence, commitment, and communication put forth by this team"

Manager - Design & Development
Leading US EPC company

"We have had a great business relationship so far"

COO
US software company

"The team has done a good job meeting timings despite frequent changes in the scope of projects"

Lead Mechanical Engineer
US Trailer manufacturer

"The team does a great job"

Engineering Manager
US MEP Contractor

"Great quality and professionalism"

Head of Modeling
European Construction Tools manufacturer and BIM Contractor

"Even during the Covid lockdown period and despite several problems In the family the TAAL Tech team was always responsive and prepared to support us on short notice - thank you very much!"

Head of R&D
European Manufacturer of Consumer and Industrial products

"The team is very responsive and works well"

Engineering Manager
US MEP Contractor